ISO 1328 DIN 3983 Gear Double-Sided Meshing Measuring Instrument JIS 1702 Gear Double Flank Meshing Tester Gear Deviation Tester

LONROY ISO 1328 DIN 3983 Gear Double-Sided Meshing Measuring Instrument JIS 1702 Gear Double Flank Meshing Tester Gear Deviation Tester

 Product Overview

1. The measured gear completes all error measurements in a single setup, including the gear's total radial deviation Fi″, the single-tooth radial deviation fi″, and the radial runout Fr″ obtained from the comprehensive test.

2. Measurement results are clearly displayed in large, dark colors; status is clearly indicated, with each error highlighted in a distinct background color: red (out of tolerance), yellow (repairable), and green (acceptable).

3. Burr locations in the measurement results are easily identified. The results are displayed simultaneously in both rectangular and polar coordinates. The burr location can be quickly selected using the mouse, and the burr automatically rotates to the operator's view.

4. A complete set of evaluation standards are available, including ISO-1328, JIS-1702, DIN-3983, and free tolerances. Users with special requirements can upgrade and add features.

5. The software has comprehensive control functions, allowing for setting and viewing the status of all motion functions, which is beneficial for equipment maintenance and troubleshooting. Motion functions include measuring rotation direction and engagement/disengagement status.

6. The measurement speed is adjustable, manually adjustable from 2 to 20 seconds.

Main Measurement Functions

1. Radial Comprehensive Deviation: (Fi″, fi″)

2. Radial Runout: (Fr″)

3. Quickly locate burr positions

Instrument Features

1. Overall Structure

1) Uses a marble base; marble has high precision and good stability.

2) The workpiece adopts a 3-standard gear positioning measurement method.

3) Employs a double-slide structure. The main slide separates the meshing gears, minimizing the measurement error variation of the micro-motion slide.

4) The standard gear shaft uses a short-shaft structure. Short shafts offer better stability and significantly reduce variables compared to long-shaft types, resulting in lighter overall weight. The standard gear shaft sits on the micro-motion slide, contributing to low inertia and allowing for accurate measurement of minute errors.

5) Employs a full-scale grating ruler structure. The micro-motion section connects to the micro-motion grating ruler, providing strong anti-interference capabilities. Center distance calibration is unnecessary; system reset is sufficient before measurement.

6) The electrical box is located at the rear, isolating electrical components from the mechanical parts of the measuring instrument and preventing damage from oil leaks.

7) The micro-motion tension is adjustable using patented technology.

8) Auxiliary buttons and auxiliary mounting components are easily disassembled and replaced.

2. Electrical Configuration

1) The linear guide uses TBI high-precision guide rails; the micro-motion guide rail uses TBI V-type guide rails. V-type guide rails have a low static friction coefficient and are highly sensitive to errors.

2) The grating ruler uses an imported Renishaw grating ruler, effectively ensuring instrument accuracy.

3) The measuring wheel uses an AC servo motor, providing stable torque output.

4) The control card uses a Kagawa motion control card, with the same accuracy standards as gear measurement centers.

5) Different electrical components are powered by independent power supplies to prevent power fluctuations from interfering with the same circuitry.

6) The slide motor uses a lead screw motor, integrating the motor and ball screw for easy debugging and maintenance, preventing any binding.

3. Functional Features

1) Measurement can begin upon power-on engagement.

2) Measurement results can be easily viewed by controlling a three-color indicator light.

3) The software allows setting the measurement speed and controlling the measurement cycle (2-20 seconds).

4) Automatic disengagement during measurement.

5) The measurement rotation direction can be set: clockwise or counterclockwise measurement.

6) Safety protection stops measurement: stop button for excessive error, limit trigger, etc. 7) Rapid positioning of error burrs; the maximum error is automatically rotated to the operator's view.

Software Operation

1. Turn on the power and wait for the dual-gear measuring instrument software to run automatically.

2. Input basic parameters (number of teeth on the product gear, number of teeth on the standard gear, module, pressure angle, helix angle, displacement coefficient) or read previously stored parameters.

3. Meshing of the meshing gears begins.

LONROY ISO 1328 DIN 3983 Gear Double-Sided Meshing Measuring Instrument JIS 1702 Gear Double Flank Meshing Tester Gear Deviation Tester

Technical Specification