Structure and Functions
1. High-precision circular grating sensor (0.0001°) from PRECIZIKA (Lithuania);
2. Renishaw long grating (0.0001mm) from Renishaw (UK);
3. GTS-400 four-axis motion control card from Googol (Hong Kong)
4. A6 AC servo motor from PANASONIC (Japan)
5. Marble construction throughout (base, columns, and slide plates are all made of marble)
6. All three linear axes use Taiwan HIWIN linear guides (durable)
7. Equipped to perform measurements of cylindrical gears, sector gears (including sector gears with non-integer circumferential tooth counts), multi-section tooth profiles (Fα, ffα, fHα, Cα), helical lines (Fβ, ffβ, fHβ, Cβ), and tooth pitch deviations (FP, FPK, fPt). Basic error items such as tooth profile trimming (fFu, FKo) and radial runout (Fr) are supported, along with the calculation of helical trimming (fu, fo).
Gear error assessment supports
1) Standards: GB/T10095.1-2008, ISO1328—1:1997, DIN3962-1978, JIS B1702, AGMA-2000-A88, GB 2363-90, ISO-4156-05, DIN-5480-06, GB-2363-90, etc.
2) Custom tolerance ranges.
3) Evaluation using custom tolerance zones (K-shaped diagrams), supporting any combination of straight lines, circular arcs, and quadratic curves.
4) Torsion Measurement: Evaluation and measurement of gear deformation after quenching.
5) Tooth Surface Measurement: 3D topological mapping of gears for more intuitive tooth surface analysis.
6) Tooth Thickness Measurement, Common Normal Wk, Spacing M, and Slot Width Measurement.
7) Gear Pre- and Post-Quenching Analysis.
8) Gear Sets, Sector Teeth, and End Face Perpendicularity.
9) Gear Position Accuracy: Keyway Width Parallelism, Keyway and Tooth Position, and Gear-to-Gear Position.
10) Can measure relevant data for gears, gear hobs, gear shapers, gear shaving cutters, and other workpieces.
11) Eccentricity correction measurement, etc.
Software Configuration
1. Involute Cylindrical Gears (Spur Gear, Helical Gear, Spline Gear) The basic configuration can complete basic error items such as cylindrical gears, sector gears (including sector gears with non-integer circumferential tooth count), bevel gears, multi-section tooth profiles (Fα, ffα, fHα, Cα), helix measurement (Fβ, ffβ, fHβ, Cβ), pitch deviation (FP, FPK, fPt, Fu), and radial runout (Fr). It supports the calculation of tooth profile trimming amount (fFu, FKo) and helix trimming amount (fu, fo), common normal Wk, span distance M, slot width measurement, pre- and post-firing analysis of gears, gear sets, sector teeth, end face perpendicularity, gear position: keyway width parallelism, keyway and tooth position, gear-to-gear position, herringbone tooth measurement, and centering measurement.
Gear error assessment supports: Standards: GB/T10095.1-2008, ISO1328—1:1997, DIN3962-1978, JIS B1702, AGMA-2000-A88, GB 2363-90, ISO-4156-05, DIN-5480-06, GB-2363-90, etc. Custom tolerance ranges are supported.
Custom tolerance zones (K-shaped diagrams) are used for assessment, supporting any combination of straight lines, circular arcs, and quadratic curves.
Gear-by-tooth measurement, paginated display, and paginated printing are supported.
Torsion Measurement: Evaluation and measurement of gear deformation after quenching.
Tooth Profile Measurement: 3D topological mapping of gears for more intuitive tooth surface analysis.
2. Internal Gears (Spur, Helical, Spline):
Tooth profile (Fα, ffα, fHα, Cα), Tooth direction (Fβ, ffβ, fHβ, Cβ),
Tooth pitch (fpt, Fp), Radial runout (Fr), Full tooth measurement, Torsion measurement, Gear overall profile measurement;
3. Spiral Bevel Gears, Helical Bevel Gears, Straight Bevel Gears:
Convex surface error, Concave surface error, Tooth pitch error fpt, Cumulative tooth pitch error Fp, Adjacent tooth pitch error fu,
Tooth profile error (Straight Bevel Gears), Tooth direction error (Straight Bevel Gears);
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