Atmospheric Plasma Cleaning Machine Surface Treatment for Printing Coating
1. Outline
SPA-5800 Atmospheric Plasma Cleaning Machine(Plasma cleaner),is a surface cleaning, activation, etch products in the atmospheric environment, usually with a high-speed rotary gun head spray gun, mainly deal with large areas, more complex shape of the material, is the industry paste is not strong, welding is not strong, printing is not easy to point off the problem of the "enemy".Plasma cleaning as a product surface printing, packaging, fitting, coating, welding, viscose, coating process, is an important part of product upgrading, capacity expansion, cost reduction.
2. Product Feature
1. Military-grade hardware design, the operating environment temperature range can reach -25ºC-50ºC, adapt to different harsh scenarios, MTBF (mean time without failure) time can reach ≥190Khrs mil-hdbk-217f (25ºC);
2. Digital control, digital display, real-time monitoring, strong anti-interference;
3. Using Ti brand phase shift full bridge soft switching circuit, the efficiency of analog hard switching circuit can be improved by more than 10%, the response time is less than 0.1s, strong anti-interference;
4. Adopt imported Ti brand PFC power factor control chip, maximum power factor up to 0.99;
5. Equipped with ST brand ARM chip, man-machine interaction is simple and clear, powerful remote debugging and communication function, seamless connection with any application scene, self-developed software for intelligent judgment and coordination of real-time data collection, can achieve power self-matching, stable without change;
6. Compared with the power changes caused by the fluctuation of power grid voltage, air source pressure and nozzle loss of conventional models, the power can be matched in real time under digital control, and the adjustable power range can be expanded by 4 times.
7. Support digital communication interface (232 interface and 485 interface) and analog communication interface, powerful telecommunication function;
8. It provides the following 9 real-time detection functions: air pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection, motor supply current detection, and spray gun speed detection.
9. With over temperature protection, overload protection, short circuit, circuit break, overload, leakage protection, protection of all kinds of wrong operation and other protective functions;
10.At the same time support jet gun and rotary gun, a key setting, change at any time;
11.Provide 3 online automation solutions, seamless connection with customer production line, reduce cost input.
3. Industry Application
1. 3C industry: phone assembly bonding, camera module, earphone bonding, phone back cover baking paint, phone cover activation
2. Display industry: TP fit
3. Automotive industry bonding: headlights, steering wheel, EPDM seal, windshield, automotive electronics, automotive accessories
4. Connector industry: cable character printing
5. Household appliances: dispensing, screen printing, jet code
6. New energy: lithium battery, jet code, assembly bonding
7. Clock industry: bonding, inlaying, bonding
8. Plastic industry: surface activation, bonding, screen printing
9. Metal industry: gold plating, silver plating, welding, removal of residual organic matter
10.Glass industry: coating, ink printing, coating, paste
4. Equipment Specifications
| Plasma power main machine specification |
| Case size |
538*480*137mm(L*W*H) |
| Weight |
10KG |
| Input Power |
220V,50/60Hz |
| Mains frequency |
20-50KHz |
| Plasma output |
0-1000 w is adjustable |
| Air pressure |
Adjustable 40 kpa to 400 kpa
|
| Power output accuracy |
±1% |
| Power factor |
≥99% |
| Control mode |
RS232, RS485 communication (digital control, optional local control and remote control) |
| Measuring ability |
Air pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection, motor supply current detection |
Protect the protection |
Overtemperature protection, overload protection, short circuit, circuit break, overload, leakage protection, all kinds of wrong operation protection |
Plasma gun head specification
|
| Spear head size |
326×155×85mm(L*W*H) |
Gun nozzle specifications
|
1. Standard nozzle of 20mm, 30mm, 50mm and 70mm can be selected for ordinary jet rotation
2. The muffler jet rotates 20mm, 30mm, 50mm and 70mm
|
Spear head weight
|
7KG |
Plasma cleaning height
|
5-20mm |
Effective plasma treatment width
|
20-80mm |
High tension line long
|
3.5m (customizable within 6m)
|
5. Specifications
Factory specifications |
Ac power specification |
Power supply: AC220V, 50/60Hz, 3 wire, 50A |
Factory exhaust
|
Flow: 35L/min
Texture: Corrosion resistant material
|
Factory compressed air requirements
|
Flow quantity: 35L/min
Pipe diameter: 8mm
Texture: PU pipe
|
| General Requirements |
| Danger label |
High pressure hazard identification
|
| Service environment |
Temperature: 15~30ºC
Humidity: 30~80% |
| Other matters needing attention |
No combustible gases, corrosive gases, explosions or reactive dust |
Consumable materials list |
| Name |
Serial number |
Quantity |
Service life |
Remark |
| Electrode |
DYT001 |
1 |
2000-3500 hour |
|
| Gun nozzle |
DYT011 |
1 |
2000-3500 hour |
|
| Bearing assembly |
DYT009 |
1 |
6000-10000 hour |
|
Transmission belt |
DYT008 |
1 |
3000-5000 hour |
|
6. Configuration list
Configuration list
|
| Nam |
quantity |
| Plasma generator |
1 platform |
| Plasma head |
1 individual |
High tension connection
|
1 root (standard configuration3.5 M) |
| Product specification |
1 this |
1.Plasma generator size drawing:
2. Plasma gun head size drawing:
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